Why Do Your Tools Always Break? Understanding the Importance of Cooling in Alloy Tool Applications
When using alloy tools for cutting, many users experience rapid wear and even tool breakage. One of the main reasons for this is insufficient cooling. This article will explore the importance of cooling in alloy tool applications and recommend several high-quality coolant and tool brands.
The Importance of Cooling
During cutting operations, the intense friction between the alloy tool and the workpiece generates a significant amount of heat. Without adequate cooling, this heat can quickly build up, leading to several issues:
- Overheating: High temperatures accelerate tool wear, reducing the tool’s lifespan. Alloy tools are more susceptible to wear at high temperatures because the heat can degrade their hardness and strength.
- Thermal Deformation: Excessive heat can cause the tool material to deform, affecting machining precision. Thermal deformation not only reduces cutting effectiveness but can also lead to out-of-spec dimensions in the workpiece.
- Built-up Edge: High temperatures can cause the workpiece material to melt and stick to the tool surface, forming a built-up edge. This changes the geometry of the tool, increases cutting forces, accelerates tool wear, and affects machining quality.
Therefore, the role of coolant is not only to reduce temperature but also to lubricate, clean, and protect against rust. Proper use of coolant can greatly enhance tool performance and machining quality.
Choosing the Right Coolant
Selecting the right coolant is crucial for extending tool life and improving machining efficiency. Here are some reputable coolant brands:
- Blaser Swisslube: Offers a variety of high-performance coolants suitable for different machining environments and needs. Known for excellent cooling and lubrication properties, Blaser Swisslube products can significantly improve machining efficiency and tool life.
- Castrol Hysol: Renowned for its superior cooling and lubrication properties, suitable for various metalworking processes. Castrol Hysol series can effectively reduce tool wear and surface defects on the workpiece.
- Mobilcut: Provides various formulations suitable for different machining requirements. Mobilcut coolants offer excellent bio-stability and long life, maintaining process stability and consistency.
Recommended Tool Brands
In addition to selecting the right coolant, choosing high-quality alloy tools is essential for achieving optimal machining results. Here are some well-known tool brands:
- KANTISON: The proprietary brand of Zhuzhou Huaxin Cemented Carbide Tools Co., Ltd., known for excellent wear resistance and high-temperature performance. KANTISON tools are manufactured using advanced processes and high-quality materials, suitable for various high-intensity machining scenarios. For more details, please visit the website：https://www.zzhxct.com
- Sandvik Coromant: A globally renowned tool brand, known for its high quality and innovative technology. Sandvik Coromant offers a wide range of tooling solutions to meet the needs of different industries and applications.
- Kennametal: Provides a wide range of high-performance tools for various machining scenarios. Known for their exceptional cutting performance and durability, Kennametal tools are widely used in aerospace, automotive, and mold industries.
By properly using coolant and selecting the right tools, you can significantly improve machining efficiency, extend tool life, and reduce downtime. This not only lowers production costs but also enhances product quality and strengthens your company’s competitiveness.
Post time: May-27-2024